The Effect of 5S Applications on SMED and Production Quantities in the Brazing Unit

I will talk about the effects of 5S applications, which is an important optimization method in brazing production processes.

In brazing production processes, the effective use of the SMED (Single-Minute Exchange of Die) method and 5S applications plays a critical role in increasing production efficiency and quality.

SMED is a method that minimizes setup times by accelerating model changes on the production line. 5S practices are a methodology consisting of five steps including order, cleanliness, standardization, discipline and self-discipline. Scientific studies show that 5S applications increase workplace order and ergonomics, facilitate workers' effective access to materials and equipment, and speed up processes.

An organized work area allows materials and equipment to be placed quickly, reducing setup times and increasing production speed. Cleaning ensures that workstations are kept tidy and hygienic, contributing to reducing errors and increasing quality standards. Standardization ensures continuity through documentation of processes and regular checks.

The aspect of 5S practices that improves discipline and self-discipline enables workers to be more conscious and responsible. This helps them take a proactive approach to detecting and fixing errors in advance.

We believe that by implementing these scientifically based 5S practices in our Brazing unit, we will increase production quantities and improve quality performance by minimizing setup times.